Troubleshooting Guide

This troubleshooting guide is designed to assist service technicians. Only those who have appropriate qualifications to work on refrigeration equipment should attempt to troubleshoot or repair a CW-30. Always unplug equipment before servicing or removing access panels.

    The CW-30 must be turned off (slide thermosat switch to "off" position) for a minimum of 48 hours to completely defrost the evaporator coil. With a flashlight look through the coil to confirm all areas are free of frost/ice and then press "next".

    Next

    Locate the control panel access cover (panel with nameplate) and listen carefully to the sound the unit is making for a minimum of 2 minutes (panel does not need to be removed). Does the unit make an irregular sound lasting 1-3 seconds that repeats itself within a 30-60 second time interval?

    Locate the supply (discharge) air grille and listen to the sound of the fan for at least 2 minutes. Does the fan sound like it slows down for a 1-3 second interval within a 30-60 second time period?

    You're done!

    Did the CW-30 start?

    The compressor start components have likely failed and need to be replaced.

    Order Parts >

    Reset electrical breaker. Is the CW-30 now working?

    Contact an electrician to determine why there is no power at the receptacle.

    Check the electrical breaker. Does it need to be reset?

    Is there power at the receptacle to the CW-30? (Test with a small appliance, e.g. a hair dryer).

    Try resetting the (horizontal) low pressure switch. Is the CW-30 now working?

    Try resetting the (vertical) high pressure switch. Is the CW-30 now working?

    Wait 5 minutes and do not touch the dial. Is the snowflake still flashing?

    Is the snowflake flashing?

    Slide the switch to On (I). Is the CW-30 now working?

    What is the position of the side switch?

    Is the CW-30 now working?

    Wait 5 minutes. Does the snowflake stop flashing?

    Turn dial counter-clockwise. Display will flash indicating the setpoint temperature. Adjust so that the setpoint is below the room temperature. Is there a snowflake in the lower right corner of the display?

    Please contact us to resolve this issue.

    Condensate pump has likely failed (perhaps due to a restricted condensate drain line).

    Contact Support

    Carefully remove the float switch from the pump body.

    When the float is in the down position the unit should operate.

    When the float is put in the up position the unit should stop.

    Does the unit start when the float is in the "down" position?

    Carefully remove the float switch from the pump body.

    When the float is in the down position the unit should operate.

    When the float is put in the up position the unit should stop.

    Does the unit start when the float is in the "down" position?

    Remove the control panel access cover (panel with nameplate) by first removing the 4 screws that hold it in place.

    Remove the access panel that is located just left of the three plumbing connections.

    Which of these two images best matches your CW-30?

    Check the serial number of your unit. (located on the nameplate) Is the serial number a four digit number greater than 7777?

    Check power cord connection to CW-30 and ensure it is inserted securely. Check thermostat wiring harness and ensure it is inserted securely. Is the CW-30 now working?

    Is the unit working now?

    Wait 5 minutes and do not touch the thermostat. Did the star/snowflake stop flashing?

    Is the snowflake flashing?

    Press the down arrow. The display will flash indicating the setpoint temperature. Adjust so that the setpoint is below the room temperature. Is there a snowflake in the lower right corner of the display?

    Open all valves and reset vertical switch. Is the unit working now?

    Ensure all water supply valves serving the CW-30 are completely open. Are they all open?

    Wait for 5 minutes.

    Is the CW-30 now working?

    Change the batteries in the thermostat. Refer to Thermostat Manual Make sure that a fresh, unused set of batteries are used. Confirm the batteries are installed correctly. Is the display still blank?

    Is the display blank?

    What type of thermostat do you have?

    Is there a small star/snowflake above the temperature reading?

    Is the CW-30 now working?

    Move side switch to "COOL" position. Does the display now read "COOL"?

    Does the display read "COOL"?

    Is the display blank?

    Is there a snowflake in the lower right corner of the display?

    Remove the rear upper and lower access covers and check for water in the condensate tray. If water is not draining down freely into the condensate pump, confirm that the condensate tray drain opening is not plugged. Next, confirm that the plastic drain tube that directs water from the condensate tray down into the condensate pump is not restricted. Clean until free of all debris; water should drain down freely into the condensate pump.

    If you still experience issues, please contact our technical support.

    Contact Support

    Remove the top of the unit and check for water in the condensate tray. If water is not draining down freely into the condensate pump, confirm that the condensate tray drain opening is not plugged. Next, confirm that the plastic drain tube that directs water from the condensate tray down into the condensate pump is not restricted. Clean until free of all debris; water should drain down freely into the condensate pump.

    If you still experience issues, please contact technical support.

    Contact Support

    Remove black plastic plug (see image below).

    Is the condensate pump full of water? (Style and color of pump may vary.)

    Remove black plastic plug (see image below).

    Is the condensate pump full of water? (Style and color of pump may vary.)

    Remove the control panel access cover (panel with nameplate) by first removing the 4 screws that hold it in place.

    Remove the access panel that is located just left of the three plumbing connections by first removing the 4 screws that hold it in place.

    Which of these two images best matches your CW-30?

    Which of these two images best matches your CW-30?

    Remove the control panel access cover (panel with nameplate), locate the sight glass (see images below for location) and observe the sight glass while the unit is operational and after it has been running for a minimum of 15 minutes.

    What does the sight glass look like?

    Remove the control panel access cover (panel with nameplate), locate the sight glass (see images below for location) and observe the sight glass while the unit is operational and after it has been running for a minimum of 15 minutes.

          

    What does the sight glass look like?

    Unresolved Problem from Trouble Shooting Guide

    techsupport@mansystems.net

    Your name: Your company: Your phone number: Your product serial number: Please describe the technical issues you're experiencing: -------- User history from Trouble Shooting Guide: <% stepHistory %>

    Please contact us to resolve this issue.